Intercooler Bar and Plate for 2003-2009 Dodge Ram 2500/3500 5.9L/6.7L Diesel | SPELAB
Intercooler Bar and Plate for 2003-2009 Dodge Ram 2500/3500 5.9L/6.7L Diesel | SPELAB
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Description
The SPELAB for Dodge Ram 5.9L/6.7L diesel intercooler is manufactured with heavy-duty cast aluminum end tanks and a stout bar-and-plate core, designed to decrease intake temperatures, improve airflow, and reduce pressure drop. By decreasing pressure drop this intercooler will extend the life of your turbocharger and improve the efficiency of your Dodge Ram 5.9L/6.7L diesel.The SPELAB Dodge Ram 5.9L/6.7L diesel intercooler features a core with greater volume than the factory cooler; this results in numerous performance benefits including increased pressure tolerance and lower EGTs. We engineered this intercooler to provide substantial benefits on a stock truck, and also to support the power and boost levels of a highly modified truck.
Fitment
- 2003-2007 Dodge Ram 2500/3500 5.9L Diesel
- 2007-2009 Dodge Ram 2500/3500/4500/5500 6.7L Diesel
Key Features
-
Bar-and-Plate Core Construction
Delivers superior cooling capacity and strength compared to OEM-style tube-and-fin intercoolers. -
Cast Aluminum End Tanks
Designed for maximum durability and optimized internal airflow. -
Mandrel-Bent Cold-Side Intercooler Pipe
Increases flow and reduces intake turbulence. -
Reduced Pressure Drop
Boosts turbo efficiency, reduces turbo strain, and enhances throttle response. -
Lower Intake Air Temperatures (IATs)
Improves combustion and performance while reducing EGTs. -
DuraCore™ Reinforcement Technology
Provides outstanding resistance to heat, fuel, oil, and pressure. -
High-Quality T-Bolt Clamps Included
Ensures consistent clamping force even under extreme conditions. -
SPELAB Lifetime Warranty
Confidence in long-term durability and performance.

34% Larger Core for Maximum Cooling Efficiency and Performance Gains
The SPELAB Intercooler features a 3.35-inch bar-and-plate core, offering a significant upgrade over the factory's 2.48-inch core, resulting in a 34% increase in size. When comparing the bar-and-plate core to the traditional tube-fin design, there's a notable 32.5% increase in core volume. This enhanced design improves airflow and cooling efficiency, making it an ideal choice for boosting the performance and durability of your vehicle.

Specifications
| Core Type | Bar-and-Plate |
| Material | Cast Aluminum End Tanks |
| Cold-Side Pipe | Mandrel-Bent Polished Aluminum |
| Overall Length | 40.3 in |
| Overall Height | 27.6 in |
| Overall Width | 6.2 in |
| Core Length | 27.36 in |
| Core Height | 25.57 in |
| Inlet Size | 3.5 in |
| Outlet Size | 3.5 in |

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FAQs
Q: Is this intercooler a direct replacement for the OEM part?
A: Yes, it is designed to be a direct-fit replacement using factory mounting points and components.
Q: Will I need to tune my truck after installation?
A: No tuning is required, though performance tuning may enhance benefits further.
Q: Does this intercooler support both 5.9L and 6.7L diesel engines?
A: Yes, it is compatible with both engine types from 2003 to 2009.
Q: What kind of performance gains can I expect?
A: You can expect lower intake temperatures, improved airflow, reduced turbo lag, and enhanced engine efficiency.
Q: Can this intercooler handle high boost pressures?
A: Yes, it’s engineered for high-performance builds and tested to withstand extreme pressures.
Q: What materials are used in the construction?
A: It features a bar-and-plate aluminum core with cast aluminum end tanks and includes a mandrel-bent aluminum cold-side pipe.
Q: Is the cold-side intercooler pipe included?
A: Yes, a polished aluminum cold-side pipe is included for optimal performance and fit.
Q: Does it come with installation hardware?
A: Yes, it includes high-quality constant-tension T-bolt clamps for a secure, leak-free installation.
Q: What warranty does this product come with?
A: It is backed by SPELAB’s Lifetime Warranty, ensuring long-term reliability and performance.
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Fast Shipping Policy
Your order will be dispatched within 1-2 business days, and the package will arrive within your order's estimated date. Click for Shipping Policy
Easy Return Policy
Every order comes with a 14-day free return, which means you don't have to pay for a return slip. Click for Return Policy
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